One thing about the possibility of a 4 SIC retro/one retro failure to fire recontact possibility - what's are they referring to when they talk about the "3 G case?"
About saving weight on the booster - this could be referring to when they went from the Saturn C4B (4 F1's) to the C5 (5x F1), or when they took that and improved it into the final Saturn V by increasing the second stage propellant load and increasing the diameter of the SIVb. (Possible because that hasn't gotten to the metal cutting stage yet.) Also, for building the ISS, they improved the shuttle payload by lightening the external tank by 3500 kg simply by changing to a different alloy. On a booster the size of the Saturn V, I'd imagine a similar alloy change could easily increase payload by a similar amount. (especially on the SIVb) Or by simply decreasing the thickness of a structural member by a tiny fraction of an inch, multiplied by a lot of said structural member, with the resulting decrease in strength being acceptable due to the booster already having a greater structural margin of safety than required.